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CONTINUOUS FURNACE FOR CARBURIZING, HARDENING AND TEMPERING


To see the specification of your hardware, click on the appropriate section.




Furnace line for heat treatment of conveyer type



PERFORMANCE PARTS AND ACCESSORIES TOOLS FOR ONE YEAR OF MACHINE OPERATION


Scope of Delivery

1.Additional conveyor belt of hardening furnace1 set.
2.Self-lubricating bearings for hardening roller5 pcs.
3.Encoder (computer system)2 pcs.
4.Temperature Controller1 pcs.
5.Flame curtain of the hardening furnace2 set.
6.Upper roller of the hardening furnace2 pcs.
7.Lower roller of the hardening furnace3 pcs.
8.Thermocouple tempering furnace2 pcs.
9.O2 sensor 1 pcs.
10.Thermocouple of the tempering furnace1 pcs.
11.Ventilator for gas mixing in the tempering furnace1 pcs.
12.Steel scraper conveyor2 pcs.
13.Flame-safe protection for hardening and tempering furnaces burners6 pcs.
14.Spark plug for the hardening furnace 30 pcs.
15.Spark plug for the tempering furnace 10 pcs.
16.U-shaped radiant tube of the hardening furnace 3 pcs.
17.UV flaming sensor (part of the gas burner) 6 pcs.
18.Voltage converter of the ignition burner4 pcs.
19.Gas solenoid valve of the burner2 pcs.
20.Burner Servomotor1 pcs.
21.Primary cooling endo gas generator set  1 pcs.
22.Nickel catalyst of the endogas generator 1 container (30 kg)
23.Fan of the endogas generator mixing pump1 set.
24.Air filter of the endogas generator 1 pcs.




Equipment (No. 1 - 24) with fully executed preliminary mounting, with piping and electrical wiring packaged for transportation by sea and land transport.



Not included in scope of delivery

  • Unloading and delivery to the site and installing on the foundation, piping.
  • Preparation of foundations, installation of protective fencing, supply of all necessary energy and working environment to the connection points.




The following devices and equipment must be installed and prepared by the Purchaser

  • Electric cables from the power supply to the transformer, from the transformer to the control panel, from the control panel to the furnace according to the specifications provided by the Seller to the necessary cables and cabling drawings.
  • The supply of water and compressed air to the places of connection indicated in the figures provided by the Seller.
  • Cooling tower and the entire cooling system according to the drawings provided by the Seller.




Equipment required for installation and start-up

  • Power supply: 380V, 50 Hz.
  • Natural gas with inlet pressure of at least 100 mbar.
  • Propane with inlet pressure of at least 100 mbar
  • Technological Nitrogen with inlet pressure of 200 mbar
  • Water cooling with inlet pressure of 0.6 ... 2.5 bar (to cool the whole line).
  • Cooling water recirculation: continued without pressure.
  • Compressed air with adjustable pressure of 5-6 bar.
  • Suction system /exhaust pipe.




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