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EQUIPMENT FOR THE MANUFACTURING OF NAILS


ROOFING NAILS MAKING EQUIPMENT

roofing nails roofing nails

Roofing Nail Making Equipment consists of Cap Making Machine for Roofing Nails и Nail Making Machine RZ94-4C.

In order to deburr, lubricate and give nails the desired finish you will need a Nail Polishing Machine.

A Galvanizing Line may be required to improve the nail appearance and surface protection.



Automatic roofing nail making equipment RZ94-4C

Description of equipment for manufacturing roofing nails

Nail Making Machine RZ94-4C is a compact stationary high-speed automatic electromechanical device of continuous action of a plunger type. It is designed for metalworking enterprises that are closely connected with the mass production of wire products.

Nail Making Machine RZ94-4C can sometimes be a continuation of the wire drawing line, but more often it works as an autonomous machine. The machine for roofing nails manufacture can produce not only conventional roofing nails, but also roofing thread nails. Automatic assembly of roofing nails starts after launching the equipment. After assembly, the nails are automatically unloaded.

The wire is fed into the open operating area from the coil or directly from the drawing mill. After that, it is aligned on vertical and horizontal rulers made of high-strength rollers that are installed in a staggered pattern. The drive system covers wire feeding, wire clamping, wire cutting and cap embossing. The mechanics include one main crank and two side shafts. The main axis is directly driven by the engine. Additionally, two side shafts which are separately used to control parts of the cutter, are pulled through four bevel gears. Finished nails are automatically thrown through the ejector onto an inclined pallet.

Nail Making Machine RZ94-4C is controlled by a simple remote control.



Nails making Machine
RZ94-4C
roofing nails with screw shank
Photos of finished products


Specifications of Nails Making Machine RZ94-4C

Maximum Nail Diametermm4.5
Minimum Nail Diametermm2.8
Maximum Nail Lengthmm90
Minimum Nail Lengthmm35
Performancepcs / min110 - 130
PowerkW4
Overall Dimensionsmm2350 × 1512 × 2000
Weight of equipmentkg2100



Cap Making Machine for Roofing Nails

This press machine is designed for the production of roofing and upholstery caps. The machine has a cast structure and a variable angle of inclination, which provides the convenience of stamping. The automatic press has an advanced mechanism, high performance and is easy to handle.

This equipment manufactures 6 nail caps in one pressing turn. Working speed of the machine is 55 times per minute. Nail caps are formed from steel strip and have a uniform surface amd high quality. Cap making machine does not take much space, has low noise and low vibration levels.

Cap Making Machine for Roofing Nails
RZ94-4C
Cap Making Machine for Roofing Nails
Die
caps for roofing nails
Photos of finished products


Specifications of Cap Making Machine for Roofing Nails

Performance300 pcs/min (55 batch x 6 pcs in minute)
Motor power2.2 kW
Overall Dimensions1350 × 1050 × 2200 mm
Weight of equipment1500 kg


Nail Polishing Machine

Nail Polishing Machine

The Polishing Machine is used for deburring, lubricating and achieving the desired finish of a nail.

Nail Polishing Machine consists of a loading device, tumbling drum, a drum designed for screening out sawdust and vibrating screens.

ОCleaning of manufactured products is carried out with the help of sifted dry sawdust made of hard wood from transverse cutting. It polishes the nails, cleans them of sharp edges and oil stains formed after rolling, and removes rust and unevenness. Also, if desired, oil can be added to the sawdust.

After the nails are processed, the product is ready for sale.

After polishing nails become brighter and acquire anti-corrosion properties.

See more details about the Nail Polishing Machine


Electro Galvanized Line for Wire Nails and Screw

Electro Galvanized Line for Roof Nails

The nail galvanizing line is an auxiliary equipment in the manufacture of roofing nails, designed to improve the external characteristics and protect the nail surface by means of electroplating processing. This electroplating equipment is used for galvanizing finished roofing nails, as well as other types of wire nails, screws, etc.

Electroplating is the most effective method of protecting metal parts from corrosion. Galvanic drums made of polyethylene are used to process smaller parts.

The advantage of this type of treatment is a 2 times increased production of threated parts compared to pendants. Other advantages of galvanizing in polyethylene drums are resistance to chemically aggressive substances used in this process, which increases the service life of the drum.


Electro Galvanized Line
Whole Electro Galvanized Line
Rectifier
Rectifier
Drying machine
Drying machine
head travelling crane, galvanized tank
Head travelling crane, galvanized tank
PE drum
PE drum
water cleaning tank, hot water tank, passivation tank
Water cleaning tank, passivation tank
acid pickling washing tank, water cleaning tank
Acid pickling, water cleaning tank


Technical Specifications of Electro Galvanized Line

PE drum capacity120 - 150 kg
Drum size1100 x 500 mm
Rectifier2000 kVA
Total Motor power3.75 kW
Galvanizing time50 min/time (3 drums/time)
Main Parts and production process
  1. PE drums (5 sets)
  2. Acid pickling washing tank (1 set × 1 m)
  3. Water cleaning tank (2 sets × 1 m)
  4. Galvanized tank (1 set × 3 m)
  5. Water cleaning tank (1 set × 1 m)
  6. Hot water tank (1 set × 1 m)
  7. Passivation tank (1 set × 1 m)
  8. Head travelling crane (1 set)
  9. Drying machine (1 set)



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