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THREAD ROLLING MACHINES FOR THE FASTENERS INDUSTRY

 

THREAD ROLLING MACHINES FOR RODS, TUBES AND SPECIAL PARTS


Equipment thread- rolling on rods and special parts (hydraulic type)

YC_750P


EXAMPLE OF FINISHED PRODUCT

finished product



Features of equipment for rolling threads on rods and special parts:

  • Weldment Frame.
  • Volumetric coolant tank ensures its rapid cooling.
  • The recirculation pump in the oil tank gearbox ensures optimal oil temperature.
  • The transfer of torque to the profile roller through the driveline.
  • Ability to handle large diameter blanks thanks to the maximum rolling force of 55 tons.
  • Powerful spindle motor meets the requirements of production.
  • The electrical part of the machine is made according to CE standard.


Specification of equipment for rolling threads on rods and special parts

 RG-530PSRG-750PRG-860P
Thread SizeMin. outside diameterØ6 mm1/4 ``Ø25 mm1``Ø25 mm1``
Max. outside diameterØ80 mm3-1/8``Ø100 mm4``Ø125 mm5``
Max. thread pitch8 mm3 threads per inch10 mm2.5 threads per inch2.0P~12.0P2 turns per inch
Operating shaftSpeed rolling59, 90, 136, 193 vol. / min.15, 23, 36, 52 vol. / min.15, 23, 36, 52 vol. / min.
Max. outside diameter200 mm240 mm
Inner diameter70 mm80 mm3.25``
Max. width30-150 mm220 mm
Max. rolling force35 tons55 tons100 tons
EngineSpindle20 PM25 PM40 PM
Hydraulic Pump5 PM10 PM15 PM
Pumps for coolant1/8PM1/8 PM½ PM
The pump speed switching box1/8 PM1/8 PM1/8 PM
Net Weight3000 kg3300 kg5500 kg
Gross weight3460 kg3860 kg6300 kg
Footprint2000x1560 mm1650x2320 mm2520x2250x2400 mm
Dimensions (LxWxH)2200x1720x1890 mm2520x1810x2070 mm2600x2400x2550 mm


EQUIPMENT FOR ROLLING THREADS ON RODS (automatic blank feeding)

Equipment for rolling threads on rods designed for high speed and fully automatic threading of a wide spectrum, such as a single-cut thread, double-cut thread, triple-cut thread, UNF, etc. The machine has a high degree of stability. It is extremely powerful spindle motor provides an easy threading at high speed. Combining the functions of the thread rolling machine and rod feeder provides a strong reduction of the productive costs, increases productivity and competitive advantages. The design may be changed without notice to customers.

equipment for rolling threads on rods


EXAMPLE OF FINISHED PRODUCT

finished product



Hopper feeder
RG-TM3/4 Loader of conveyor type


Loader of conveyor type
RG-530/ Hopper feeder




EQUIPMENT FOR ROLLING THREADS ON RODS AND SPECIAL CAR PARTS (hydraulic type)

EQUIPMENT FOR ROLLING THREADS ON RODS AND SPECIAL CAR PARTS


EQUIPMENT FOR ROLLING THREADS ON RODS AND SPECIAL CAR PARTS



Features of equipment for rolling threads on rods and special car parts

  • The ability to adjust the slide and the feed rate. The ability to adjust the force rolling, starting with 0.5 tons.
  • Some models of thread-rolling cycles are controlled by a timer. This allows rolling threads on blanks with varying surface roughness by the usual adjustments.
  • On request semiautomatic and automatic loading system are available operated by a foot pedal and electric rear focus.
  • Especially widely used in the production of long pins, as well as the production of high-precision threading, slotted, worm gear, and parts of machinery.
  • It combines the functionality of hydraulics with complete and simple control mode loading and feeding parts with a diameter of 16 mm.


EXAMPLE OF FINISHED PRODUCT

RODS AND PARTS



Specifications of equipment for rolling threads on rods and special car parts

RG-310RG-420RG-530RG-530P
Maximum blank dimensionsInner diameter2-16 mm1/16``-5/8``6-35 mm¼``-1 3/8``6-65 mm¼``~2 ½``6-80 mm¼``~3 1/8``
Pitch0.4-2.0 P60-11 threads per inch0.75-4.0 P40-6 threads per inch0.75-6.0 P40-4 threads per inch0.75-8 P40-3 threads per inch
Max. lengthLoading and feeding modes are available
Operating shaftSpeed rolling54 vol. / min.24, 38,52, 78 vol. / min.15, 23,36, 52 vol. / min.
Max. outside diameter100 mm4``150 mm180 mm200 mm
Inner diameter50.5 mm2``54 mm54 mm70 mm
Max. width30-40 mm1-3/16``-1.9/ 16``100 mm35-150 mm150 mm
Max. distance between the centers of the spindle shaft120 mm5-1/8``170 mm220 mm250 mm
Min. distance between the centers of the spindle shaft90 mm3-1/2``120 mm145 mm
Max. rolling force4 tons17 tons35 tons
Performance, m. /min.1.21.52.7
Engine
3 phase ,
alternating current
Spindle2 PM7.5 PM10 PM15 PM
hydraulic Pump2 PM3 PM5 PM
Pumps for coolant1/8 PM1/8 PM1/8 PM
Machine housingFootprint1400x940 mm1800x1350 mm2000x1560 mm
Net Weight(approx.)480 kg1650 kg2700 kg3000 kg
Gross weight (approx.)650 kg2000 kg3160 kg3460 kg
Dimensions (LxWxH)1575x1030x910 mm2030x1490x1510 mm2200x1720x1890 mm



EQUIPMENT for rolling threads on hardware and car parts (project for spec. order)

RG-588 Machine for rolling Slots

Machine for rolling Slots



EXAMPLE OF FINISHED PRODUCT

example of finished product



Features of equipment for rolling threads on hardware and machine parts

  • RG-588 machine has a more advanced design of feeding blanks system.
  • Maximum unit: 1.0
  • Maximum outer diameter: 30 mm
  • Maximum length of rolling: 200 mm


EQUIPMENT for rolling threads on tubes RG-30A, RG-60A, RG-60AP (hydraulic type)

equipment for rolling threads on tubes


Example of finished product

Example of finished product



Features of equipment for rolling threads on tubes:

  • It combines functionality with hydraulic thread rolling mass of various kinds in the hollow profile of the coupling sleeves oil pipelines, electric fans shafts, parts for cars, bicycles, motorcycles, sewing machines, etc.
  • Easy to manage, supports loading of parts with diameter up to 32 mm.



Specification of equipment for rolling threads on the pipe

RG-30ARG-60ARG-60AP
Maximum blank dimensionsInner diameter8-30 mm5/16``- 1 1/8``6-65 mm¼``~2 ½``6-80 mm¼``~3 1/8``
Pitch0.5-2.5 P40-11 threads per inch0.75-6.0 P40-4 threads per inch0.75-8 P40-3 threads per inch
Max. lengthModes of loading and delivery throughfeed
Operating shaftSpeed rolling250 vol. / min.46, 65, 85, 120 vol. /min.
Max. outside diameter80 mm3-1/8``140 mm
Inner diameter25.4 mm1``40 mm
Max. width20, 30, 40 mm1-5/8``50 mm
Max. distance between the centers of the spindle shaft130 mm5-1/8``210 mm
Min. the distance between the centers of the spindle shaft50 mm2``75 mm
Performance, pcs. /min.9-359-35Cut along the lines
Engine
3 phase , alternating current
Spindle2 PM5 PM7.5 PM
hydraulic Pump2 PM3 PM (5PM) OPT
Pumps for coolant1/8 PM1/8 PM
Machine housingFootprint1120x930 mm1360x1250 mm
Net Weight (approx.)550 kg1150 kg1200 kg
Gross weight (approx.)720 kg1380 kg1400 kg
Dimensions (LxWxH)1320x1130x1570 mm1560x1450x1650 mm


EQUIPMENT FOR ROLLING THREADS ON SPECIAL PARTS RG-3T, RG-20, RG-30

equipment for rolling threads on special parts

Equipment for rolling threads on special details combines feed eccentric cam, simple design and ease of use in the manufacture of small screws for sewing machines, bicycles, cars, motorcycles, hardware, tools, and precision equipment.

The combination of the speed reduction mechanism and an eccentric rotation thread rolling rollers provides more accurate and convenient production of a wide range of threaded parts. This equipment is completed with a lubrication system for longer life guides.


EXAMPLE OF FINISHED PRODUCT

production of wide range parts with threadin the manufacture of small screws for sewing machines, bicycles, cars, motorcycles, hardware, tools, and precision equipment




Specification of equipment for rolling threads on special items

RG-3TRG-20RG-30
Maximum blank dimensionsInner diameter0.8-12.5 mm1/32``-1/2``5-22 mm3/16``-7/8``5-40 mm5/16``-1.9/16``
Pitch0.4-1.5 P60-16 threads per inch0.75-2.5 P40-9 threads per inch0.75-3.0P40-8 threads per inch
Max. length38 mm1-1/2``48 mm1-7/8``150 mm6``
Operating shaftSpeed rolling40 vol. / min.40 vol. / min.40 vol. / min.
Max. outside diameter100 mm4``120 mm4-3/4``150 mm6``
Inner diameter50.5 mm2``40 mm1-9/16``54 mm2-1/8``
Max. width40 mm1-9/16``50 mm2``150 mm6``
Max. distance between the centers of the spindle shaft130 mm5-1/8``140 mm5-1/2``187 mm7-3/8``
Min. the distance between the centers of the spindle shaft90 mm3-1/2``100 mm4``140 mm5-1/2``
Performance, m. /min.20-409-307-20
Engine
3 phase , alternating current
Spindle1 PM3PM7-1/2 PM
Pumps for coolant1/8 PM1/8 PM1/8 PM
Machine parametersFootprint800x600 mm1090x740 mm1220x810 mm
Net weight (approx.)300 kg970 kg1300 kg
Gross weight (approx.)395 kg1130 kg1480 kg
Dimensions(LxWxH)940x700x910 mm1240x850x1220 mm1365x925x1295 mm



EQUIPMENT for rolling threads on hardware and car parts RG-800/1225

Machine for rolling Slots.



  • Machine for rolling slots on precision parts for automobiles, motorcycles, agricultural machinery, filters, pneumatic, hydraulic, and other tools.
  • The equipment is characterized by high precision slots rolling, forming jagged shapes, ideal for serial processing of products as well as for the treatment of non-standard products.
  • Equipment for rolling slots is capable of forming slots, serrations, oil grooves, making incisions, to roll a thread of articles during continuous feeding separately. Processing of one product takes from 3 to 7 seconds.
  • The final products have ideal solid surface without burrs.



The standard accessory kit of equipment for Slots rolling :

  • Protective device of the machine.
  • The installation mechanism for parts of the machine.
  • Coolant feeding system.
  • Cooling system.
  • Electric control.
  • Tooling.
  • Operation and maintenance of the machine.


Optional accessories:

  • A set of dies for forming threads and slots.
  • Automatic loading.
  • Computing Centre.
  • Acceptance of the Customer.



Example of finished product

Example of finished product



Specification of equipment for rolling Slots

RG-800
RG-1225
minimum diameter, mm16 (0.63")16 (0.63")
maximum diameter of the slot, mm40 (1.57")50 (1.97")
maximum length of the slot, mm110 (4.33")110 (4.33")
minimum length, mm100 (3.94")100 (3.94")
maximum length, mm1000 (39.37")1200 (47.24")
Maximum toothing Module1.251.5
Standard length of dies for forming slots640 mm(24")915 mm(36") (an additional 1220 mm, 48")
Standard length of dies for forming threads360 mm(14.17")360 mm(14.17")
The hydraulic motor40 hp (6P)50 hp (6P)
Pump cooling system5 hp5 hp
Programmable Logic ControllerMitsubishiMitsubishi
The size of the equipment (LxWxH mm)2700x4200x21003700x4200x2100
The size of the equipment V упакоVки (LxWxH mm)4000x5000x30005000x5000x3000
Net Weight, kg12,000 kg15,000 kg
Weight, kg12,500 kg15,600 kg



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