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WIRE HEAT TREATMENT FURNACE EQUIPMENT


CONVECTION SHAFT FURNACE FOR SPHEROID ANNEALING OF WIRES AND ROPES

Shaft and bell furnaces are widely used for spheroid annealing of wires, ropes, rods, metal balls, low- and medium-carbon alloy steel.

convection shaft furnace for spheroid annealing of wires and ropes

External view of a shaft furnace for spheroidizing annealing of wires and ropes




Shaft furnace and its features

  • Temperature control: high precision control of temperature changes, automatic process of heat treatment. The fan is mounted in the bottom of the furnace to ensure stable heat throughout the entire cooking process and maintain a uniform temperature, temperature accuracy is ± 5 degrees Celsius.
  • Source of heating: Electricity.;
  • Protective atmosphere: ammonia or purified nitrogen protect steel from oxidation, decarbonization, preventing metal loss ;
  • Capacity: 8 ~ 36 tons, takes small wire parties (≤ 10 t / party);
  • Easy to use and install: the cover of the furnace is equipped with a pneumatic device for opening and closing.


SPECIFICATIONS AND DIMENSIONS OF SHAFT FURNACES

SPECIFICATIONS AND DIMENSIONS OF SHAFT FURNACES SPECIFICATIONS AND DIMENSIONS OF SHAFT FURNACES


ModelDiameter of the working zone, mmHeight of the working zone, mmOuter diameter of the furnace, mmHeight of the furnace, mmTotal height of the furnace , mmStand height, mmService height, mmSize of the shaft furnace, mmService furnace sizes, mmTotal weight of the furnace, mmPowerCapacity
ABDBEFRackWithout RackG x Jlength х width х DepthTonekWTone
RG 8355-1220020003378320069301500780063005200x52005200x1200x150019.82402~8
 220030003378420079301500880073005200x52005200x1200x150022.82402~8
RG 8355-2245020003678320069301500780063005450x52005459x1200x150021.82804~14
 245030003678420079301500880073005450x52005459x1200x150025.82804~14
RG 8355-3280020003978320069301500780063005800x58005800x1200x150026.24008~16
 280030003978420079301500880073005800x58005800x1200x150028.54008~22
RG 8355-4320020004378320069301500780063006200x62006200x1200x150029.35008~22
 320030004378420079301500980083006200x62006200x1200x150032.55008~32
RG 8355-5360020004778320069301500805065506500x65006500x1200x150034.36408~32
 360030004778420079301500995084506500x65006500x1200x150035.26408~32
RG 8355-6370020004978320069301500805065506700x67006700x1200x150035.37208~36
 370030004978420079301500999084506700x67006700x1200x150036.37208~36


BARRELS FEATURES FOR ANNEALING OF WIRES, ROPES AND PARTS IN THE SHAFT FURNACE

  • Thanks to the cold forming it is possible to increase the area of heat radiation and the overall strength of the surface of the barrel.
  • The insulator provides high-quality thermal insulation and temperature control.
  • Barrel can simultaneously receive from 1 to 16 coils of wire/rope (see. Figure).
Barrel
Barrel
 
Deflector
Deflector
 
furnace heating mechanism
The insulating layer and the furnace heating mechanism


SPECIFICATIONS FOR BARRELS OF SHAFT FURNACES FOR SPHEROID ANNEALING OF WIRES AND ROPES

ModelWork diam. of furnace barrelsOuter diament or rope / wire barrels
700 mm750 mm800 mm850 mm900 mm950 mm1000 mm1100 mm1200 mm1300 mm1400 mm1500 mm
RG-8355-1A1800 mm21
RG-8355-1A2200 mm543

1

RG-8355-22450 mm7654321
RG-8355-32800 mm987654321
RG-8355-43200 mm12109865432
RG-8355-5A3500 mm131211986543
RG-8355-53600 mm14131210986543
RG-8355-63700 mm16141311109754


ACCESSORIES AND ADDITIONAL BARRELS FOR SHAFT FURNACES

Cooling Engine
Cooling Engine
Insulating units
Insulating units
Insulator for furnace Cover
Insulator for furnace Cover
Thermocouples
Thermocouples
Ventilator
Ventilator
Heat insulator
Heat insulator
Lifting arrow
Lifting arrow
Asbestos
Asbestos
Deflector
Deflector
Closing cover of the furnace
Closing cover of the furnace
Mounting stand
Mounting stand


ACCESSORIES FOR SHAFT FURNACES FOR SPHEROID ANNEALING OF WIRES AND ROPES

METHANOL DECOMPOSITION DEVICE
METHANOL DECOMPOSITION DEVICE
Automatic Control Panel
Automatic Control Panel
METHANOL STORAGE BARREL
METHANOL STORAGE BARREL


Device features:

  • High productivity.
  • Security.
  • Tightness.

Principle of operation (chemical reaction):


CH3OH  →  CO  +  2H2
                   33.3%       66.6%

Decomposition occurs at 930°C


METHANOL DECOMPOSITION FURNACE

It is used for decarbonization of medium or low carbon steel wire, steel alloy, spheroid annealing.

METHANOL DECOMPOSITION FURNACE

The furnace uses anhydrous methanol, heated to the decomposition to CO, H2.

CH3OH ⇒ CO↑+ 2H2


SPECIFICATIONS

TypeMethanol consumption, cm3/ hTemperature, °C (MAX)power, kWWeight of equipment, kg
CCCX-2524001000171500

SHAFT FURNACES FOR BRIGHT ANNEALING IN BALL PIT

Shaft furnace appearance

shaft furnaces for bright annealing in ball pit


Practical use:

heat treatment, the total treatment of the wire, aluminum alloy, spherical wire, light wire and etc.


Specifications

ModelRated power, kWNominal temperature, °СEffective dimensions, mmCharge weight, kg
RG-11808002000x20006000
RG-23008002200x20008000
RG-34008003200x200016000
RG-44808003200x300020000
RG-55808003500x320030000



PIT-TYPE ANNEALING FURNACE

pit-type annealing furnace


Pit-type annealing furnace has a cylindrical housing welded with angle steel and steel plate. Inside housing, the pit-type furnace is made of light fire bricks. After work pieces that are to be heated are put into charging basket, they will be sent in or taken out through workshop hoisting equipment. Electrical equipments adopt controllable silicon, carrying out PID regulation and control by program control. It is suitable for the annealing of wire rod linear materials, copper pieces, stainless steel, and steal belt. Rush into nitrogen under vacuum state for annealing, non-nitriding, and non-decarburization, so as to make work pieces keep bright after annealing.


Purpose

  • Provide annealing heat treatment for all kinds of steels at rated temperature.
  • Annealing and tempering work after heat treatment quenching.
  • Eliminate the stress of all kinds of steels or non-iron materials.


Equipment Introduction

  • Movable-type furnace cover, equipped with PLC control system; excellent operability and accuracy.
  • Welded by shaped steel and steel plate; bottom is made of high-alumina bricks; height and weight resistance.
  • Furnace cover adopts guide rail combined move mode; go up and down by air pressure or oil pressure; good stability.
  • Electronic type temperature control recorder; can observe and read history records, and make best monitoring at any time.
  • Automatic control system and man-machine management interface; make management become more efficient.


Characteristics

  • Electric power heating.
  • Good tightness; specially designed convection system, which makes furnace temperature uniform.
  • Thermal insulation material is ceramic cellucotton, light weight, good thermal insulation effect, quick warming and cooling speed.
  • There is an air spacer sleeve between furnace pipe wall and water loop, which effectively reduces thermal energy loss.
  • Have a system that compulsorily reduces temperature, save discharge time, increases productivity, and reduces cost.
  • Temperature control adopts optimized PID control system, rapidly reach steady state; high precision.

Pit-type Annealing Furnace Specification

Relevant sizes list of annealing furnaces (electric heating type)
Applicable range -> the softening and spheroidizing of annealing hardware wires

Unit: mm
ModelUsage diameterWidth of furnace bodyDiameter of furnace bodyHeight of furnace bodyHeight of travelling cranesTonnage
85-1SP-100/200E
100028802240322050202T
85-3SP-210/200E210039803340322050206T
85-4SP-240/200E240042803670323050408T
85-7SP-280/200E2800468040703230504014T
85-8SP-310/200E3100498043703230509016T
135-3SP-360/320E3200508044704430509016T
150-3SP-360/320E3600548048704430509020T



SPECIFICATIONS OF SHAFT FURNACES FOR WIRE ANNEALING

shaft furnace

 

Maximum temperature: >850°C
Capacity: 6 - 40 tons / furnace


TypeSize, mmPower. kWTemperature, °C (MAX)Capacity (MAX) (kg/furnace)
RGBP-2020Ø2000x2000В180>8506000
RGBP-2420Ø2450x2000В240>8008000
RGBP-2820Ø2800x2000В280>80014000
RGBP-3024Ø3000x2400В350>80025000
RGBP-3530Ø3500x3000В380>80040000

Modification of the furnace is possible in accordance with the customer's requirements.




EQUIPMENT OF THE FURNACE

Standard equipment of the furnace includes:

  • Heater
  • Working base
  • Internal coating
  • Temperature control system


Optional equipment of the furnace includes:

  • the system of atmosphere control;
  • endothermic gas denaturation furnace;
  • the tilting mechanism for coils of wire;
  • wire rack;
  • a reservoir for storing gas.


Other descriptions and specifications can be designed according to customer requirements.



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