WIRE MECHANICAL DESCALING EQUIPMENT
EQUIPMENT FOR MECHANICAL DESCALING, FLUSHING, APPLICATION OF PRE-LUBRICATING LAYER AND DRYING
TYPE OF EQUIPMENT
Application Equipment:
The quality of surface preparation depends on the quality of the resulting wire rod wire. For this purpose, the surface of rod mill scale must be removed completely, to create a relief, facilitating capture lubricant provides high-quality wire surface lubricant layer applied as a thin film of lime or borax. Equipment for descaling wire is applied before drawing to reduce friction in the channel between the dies, reducing the effort of drawing, lowering the temperature in the deformation and the magnitude of the residual stress in the wire after drawing.
The surface of the wire before and after processing
Characteristics of the equipment:
Equipment for descaling wire is designed for pre-treatment, cleaning and coating of the wire:
- The equipment is suitable for wires of high, medium and low carbon steel.
- It is characterized by minimal emission of waste acid and minimal cost to the process of removing scale (excluding money spent on line etching treatment of exhaust gases, boilers, civil engineering, etc.)
| Model | inlet diameter |
|---|---|
| DS-C150 DS-C300 DSD-SB12 + HCDT-1000 |
Ø7 mm – Ø 5 mm Ø16 mm – Ø 7mm Ø12 mm – Ø 7mm |
Video of equipment
TECHNOLOGICAL DESCALING LINE DS-C SERIES
CLEANING
FLUSHING
COATING
DRYING  |
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| Equipment for descaling | Equipment for cleaning by brushes | Equipment for washing |
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Equipment for hot air drying |
Technical specifications of the equipment DS-C Series
| descaler - Bending rolls - Cleaning brushes |
8 bending roller made of tungsten carbide. 8 pcs. Steel brushes and a drive capacity of 3 x 8 hp. |
| Flushing system | Washing in an aqueous solution under high pressure washing solution by filtration. High pressure water pump for flushing from four different directions. Magnetic filter: 1 set |
| COATING | Chemical raw materials: borax, sodium tetraborate, lime. Temperature mode (automatic control), max. 120 ℃. |
| Drying | Drying air. Blower high pressure max. 600 ℃, Switzerland. Automatic control system |
| Control panel: | The main control panel: consists of a monitor, keyboard, with which you are installing and configuring the parameters of drawing and control units. The main control panel provides access to all functions of the equipment. |
| Stress | At the request of the customer. |
| Operating mode of equipment | 24 hours / 3 shifts / 25 days / 80% of effective capacity |
Buyer should prepare on his own:
А. Electrical connection points to the equipment from the power supply to the electric cabinet of the equipment; from the electrical equipment cabinet to the connection points of the line pieces of equipment including cables, control cables, power cables. The control cabinet should be placed in a well-ventilated and dust-free room.
B. The water supply system and air: cooling tower, pipeline routing from the tower to the equipment, cooling system, the pipes from the compressor to the compressed air connection points, air compressor.
C. Accompanying fundamental work and placement of equipment in the factory of the Buyer.
D. Model of DS-C400 series is a line of integrated descaling equipment, complete with blocks, performing the functions of bending sweep brushes, washing, applying an oil coating and drying. If you are interested in a simple version of the scale breaker model (flexion, cleaning brushes), in this case, you must pay attention to the model of DS-SB series, representing standard descaling equipment.