BEAD WIRE MANUFACTURING

Application of uniform lead temperature for wire austenitizing and conversion of sorbitol structure in the moment the wire is in the lead reservoir to give some technological properties to the wire.

It is a sectional steel frame structure, equipped with a single roller guiding device for wire and a column for wire separation, thus ensuring independence of the steel wire, wire direct hit in the cooling water reservoir. Water cooling system guarantees stable and long-term performance of the bearing.

• Storage reservoir and top processing reservoir are made of 304 stainless steel.
• It uses the method of water circulation up and down with the movement of the direct movement of steel wire.
• It uses circulating water to transfer cooling to the steel wire, cooling water reuse is applicable under the condition of adding an appropriate quantity equal to the amount of water discharge in case of overflow.

Whirlpool systems based on the latest technologies of acid etching has the advantage of washing the wire rod with severtal heads, as well as high efficiency, lower consumption of acid, high environmental performance. Whirlpool multistage system of acid etching, company guarantees the stability and efficiency of the etching.

top of the acid etching reservoir is equipped with a sealing cap made of reinforced PPU material, preventing the release of gas. The sealing cap is fixed to the water reservoir, placed on the upper edge of the reservoir body to form a reliable seal.

using a special spray nozzle mounted in the upper part of the working reservoir to form therein a vortex acid solution. Steel wire is completely immersed in the vortex acidic solution, effectively destroying the border of the reacted acid. Continuous acid can significantly accelerate the etching process, reduce etching time and the depth of immersion. Each stage of vortex etching operates independently, controlling the concentration and temperature of the acid solution in accordance with the process requirements.

highly intelligent control system exposes concentration and temperature of the vortex acid etching solution automatically. Due to the metering pump computer performs periodic replenishment in accordance with the parameter adjusted by technological personnel.

One set is installed between each stage of acid etching, which allows to remove the residual liquid from the wire during the manufacturing process. At the output, and between the water reservoir and the acid etching reservoir a device for wiping and removing gas and liquid is used to reduce the amount of residual liquid on a removable wire, which reduces the amount of wastewater.

• 4 corrosion resistant submersible pumps;
• 1 heating device;
• 3 devices for wiping and removing gas and liquid;
• 1 metering pump.

• Acid etching reservoir and the working reservoir are made of PPU plate according to the German formula with improved parameters of liquid bodies, that’s why the system performs highly efficient acid etching in several stages with the least duration.
• Fully sealed space for acid etching, equipped with dual water curtain and a linear zone for wire passage, provides easy operation, lower maintenance requirements and long-term operation, etc.
• The corresponding concentration increases gradually from the beginning to the end of the process, and at the output of the concentration acid can be spent at a rate of 6%, which reduces its consumption and the cost of spent acid disposal.
• At the inlet and outlet of the acid etching reservoir water curtain is used for sealing. Special sealed tray with water is mounted at the top of the inlet and outlet of the acid etching reservoir and laterally from each side of the tray a single pump is established, resulting in water curtain that seals acid vapor at the inlet and outlet of the acid etching reservoir.

Water washing is carried out in four stages, and therefore there are 4 independent lifting pumps to perform steel wire washing by landwash. At each stage of washing a device for wiping and removing gas and liquid is installed to minimize carryover of liquid and improve the washing efficiency. In the last stage pure water is added which flows from step to step, causing the overflow of the first stage.

• lift pump - 4 pcs.;
• meter - 1 pcs.;
• device for wiping and removing gas and liquid - 6 pcs.;
• wiping blower - 1 pc.

Drain pipe of the first stage is connected to the water curtain reservoir to feed it, that’s why the water curtain reservoir recycles waste acid solution and provides the recharge of water to acid etching reservoir, the amount of feedings is automatically adjusted.

made of stainless steel sheet 304. Inside the reservoir the steam heating device is installed with stainless steel pipes for steel wires preheating prior to its entering the phosphatizing reservoir.

to keep warm heat-insulated wool is used that is placed on the body of the reservoir. On top of the reservoir body sealing cover made of stainless steel 304 that opens upward, which facilitates the operation.

1 set, allows the production process to remove residual liquid and prevent it from entering the subsequent process stage.

Inside the reservoir steam heating device with circular tubes of stainless steel is installed to retain heat insulating reservoir body wrapped with cotton, which saves energy. On top of the reservoir body sealing cover made of stainless steel 304 that opens upward, which facilitates the operation.

mainly it includes a heating device, a servo valve, an actuator, a temperature sensor, a programmable logic controller, the temperature is controlled automatically by the digital display.

Temperature control accuracy ±3°C.

The surface of the heating device is coated with a special material that reduces slagging, makes the heat more stable and easy to clean.

1 pc., for supplying phosphatizing solution in the automatic mode, the operator only needs to enter the acid concentration or volume parameters into computer that calculates the amount of recharge itself and will automatically adjust the feeding using a metering pump, ensuring process stability.

deposits removal is held regularly according to the actual condition after use. Before purification solution from the reservoir for phosphatizing is discharged into the solution storage reservoir through an adjustable overflow pipe for removing phosphorus sediment at the bottom of the reservoir to the appropriate amount of water is added and after shaking the solution is discharged into the compartment with gravel through the drain hole, then clean fluid is returned to the reservoir for phosphatizing by self-priming pump, and phosphorus deposits are cleaned by hand.

Water washing is carried out in three stages, that’s why there are 3 independent lifting pump to perform steel wire washing. At each stage of washing a device for wiping and removing gas and liquid is installed to minimize carryover of liquid and improve the washing efficiency. In the last stage pure water is added which flows from stage to stage, causing an overflow to the second stage.The first stage of the water washing is dedicated to the reservoir for recovery of washing liquid and phosphatizing solution, it uses phosphatizing solution water for feeding, the amount of feedings is automatically adjusted.

• lift pump - 3 pieces;
• meter - 1 pcs.;
• blower - 1 pcs.;
• wiping blower - 1 pcs.

installed inside the reservoir, the steam heating device with circular tubes of stainless steel carries out wire saponification. The body is wrapped with heat-insulated wool to keep warm. On top of the reservoir body sealing cover made of stainless steel 304 that opens upward, which facilitates the operation.

Temperature control system of the solution in the reservoir consists essentially of a heating device, a servo valve, an actuator, a temperature sensor, a programmable logic controller, the temperature is controlled automatically by the digital display. Temperature control accuracy ±3°C.

Reservoir for neutralization is equipped with a stainless steel lifting pump with a capacity of 0.75.

Inside the reservoir body liquid level controller for automatic recharge is installed that provides normal operating level of liquid in the reservoir.

At the output of the reservoir body gas blowing device is installed, which allows to reduce the amount of residual liquid on wires during manufacturing process.