EQUIPMENT FOR CLEANING SURFACE OF METAL FROM RUST, OIL AND DIRT
GREEN, ECOLOGICAL CLEANING
EQUIPMENT FOR ULTRASONIC CLEANING
Cleaning machines
We offer a wide range of equipment for parts cleaning ideal for use with our products - solvents and cleaning agents for rust removal and degreasing. Thus, buying our products and the equipment of our partners you can be confident in high quality of your purchase.
Washing machines technical specifications
- Quality assurance.
- Simplification of standard operations, ease of operation.
- Increase energy savings.
- Economical consumption of cleaning agents and solvents.
- The equipment does not harm the environment.
- Compact, space-saving equipment.
- Good compatibility with the production line, wide automation.
- Low waste substances and exhaust rate, waste-free production.
Simple design, high power, standard set of features and affordable price.
The technological process of parts cleaning is shown in the diagram below:
Air separation | Vacuum ultrasonic cleaning | Steam cleaning and vacuum drying |
In the operation cleaning solutions are saturated with air bubbles. The formation of air bubbles is significantly reduced due to the ultrasonic cleaning. The exhaust gases are removed by distillation of the solution through the air separator, which greatly improves the process of ultrasonic cleaning. |
The air separator is a set of outlets, it removes the smallest air bubbles, providing cleaning in vacuum environment. Thus, by addition of degreasing agents an effect of complex-shaped parts cleaning is achieved. |
Finish parts cleaning and rinsing is made by products irrigation with steam coming from the steam generator. Thus the parts are subjected to heating with steam and immediately vacuum dried using a vacuum pump. Steam cleaning and vacuum drying systems are equipped with waste liquid recovery and distillation mechanism. |
Standard washing machines with 3 reservoirs | CONCEPT VN3 |
CONCEPT VN3 washing machine with 3 reservoirs is ideal for mass-production.
Item | Specifications | Type of equipment |
Square washing basket | 400х360х200, height | ![]() |
Hexagon washing basket | Ø300 х length 500 mm | |
Equipment dimensions | 4350х2100х2500, height | |
Operational blank weight | 20 kg | |
Productivity of equipment | 5 min/basket | |
Distillator productivity | 100 litre/h | |
Liquid volume | 370 litre | |
Conveyor | Lift-and-carry type | |
Ultrasonic cleaning mechanism | 1200 V: 28 KHz х 2 pcs. | |
Power input | 25 kW | |
Air demand | 600 litre/min. (0.45 МPa) | |
Cooling water | 40 litre/min. (20℃) | |
Exhaust pipes | Ø100 mm |
Working mode CONCEPT VN3
Standard washing machines with 4 reservoirs | CONCEPT VN4sp |
CONCEPT VN4sp washing equipment with 4 reservoirs is ideal for mass production. The technological process of parts cleaning is shown in the diagram below:
Vacuum washing machines for rinsing in hydrocarbon environment at high temperature | CLEANDOM |
CLEANDOM washing equipment for cleaning in hydrocarbon environment at high temperature is ideal for mass production.
Item | Specifications | ![]() |
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Square washing basket | 300х400х200, height | ||
Rotary-type washing machine | hypothenuse 220х400 litre | ||
Equipment dimensions | 1060х1800х1950, height | ||
Operational blank weight | 20 kg/cycle (max.) | ||
Performance | 7 min/cycle (max.) | ||
Regenerated liquid volume | 100 litre/h | ||
Liquid volume of baths for hot wash | 140 litre | ||
Liquid volume of baths for cold wash | 50 litre | ||
Ultrasonic cleaning mechanism | 1200 V: 28 KHz | ||
Power density | 1 V/cm2 . 24 V/l |
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Conveyor | lifting type | ||
Exhaust clearing system | 200 V (with heat-resisting ventilator) |
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Fire extinction system | Automatic spray СО2, 5 kg |
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Gas concentration counter | hydrocarbon gases detector | ||
Power input | 20 kW (Ø3:200V) | ||
Air demand | 50 litre/min. (0.4 МPa) | ||
Cooling water | 20 litre/min. (20℃) | ||
Exhaust pipes | 6.5 м3/ min. (Ø100) |
Process 1 | Standby mode | Process 2 | ultrasonic cleaning |
Compact miniature version of the equipment | Advanced degreasing characteristics. | ||
In standby mode, before washing the washing liquid is heated up to 80 ℃ temperature in vacuum environment. The washing liquid removes foreign bodies by filtration and cleans the equipment by gas regeneration. |
After vacuum environment creating, the hydrocarbon solution is fed at a high temperature. Ultrasonic cleaning is carried out in vacuum environment. Removal of foreign bodies is achieved by filtration. Improving of degreasing characteristics is achieved through high temperature of the solution and high density of ultrasonic waves. Immediate dissolution of viscous oils and fats occurs. |
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Process 3 | Steam cleaning | Process 4 | vacuum drying |
Heavy steam cleaning process. | Waste-free clean resource-saving production not harming the environment. | ||
After ultrasonic cleaning the used washing liquid is returned (distillated), and instead a large amount of purified steam solution is fed at high temperature, followed by rinsing. Efficiency of steam generation is 50% compared with the standard models, which maintains the output power. |
All used steam is cleaned and recycled after parts processing. Residual droplets of the solution in the wash bath are dried by evaporation in vacuum environment. Once the equipment goes into standby mode recovered purified washing liquid is fed and the whole cycle repeats. |
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Small-scale washing equipment with one reservoir | TETRA |
By integrating a set of functions a high degree of cleaning is achieved.
Item | Type-S | Type-L |
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Square washing basket | 250х280х200, height | 300х400х200, height | |
Rotary-type washing machine | hypothenuse 220х300 litre | hypothenuse 220х400 litre | |
Equipment dimensions | 900х1600х1950, height | 1060х1800х1950, height | |
Operational blank weight | 10 kg/cycle (max.) | 10 kg/cycle (max.) | |
Performance | 10 min/cycle (max.) | 10 min/cycle (max.) | |
Regenerated liquid volume | 40 litre/h | 40 litre/h | |
Liquid volume of baths for hot wash | 90 litre | 140 litre | |
Liquid volume of baths for cold wash | 35 litre | 50 litre | |
Ultrasonic cleaning mechanism | 600 V: 28 KHz | 1200 V: 28 KHz | |
Power density | 0.9 V/cm2 . 17 V/l | 1 V/cm2 . 24 V/l | |
Conveyor | lifting type | lifting type | |
Exhaust clearing system | 200 V (with heat-resisting ventilator) |
200 V (with heat-resisting ventilator) |
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Fire extinction system | Automatic spray СО2, 3 kg |
Automatic spray СО2, 5 kg |
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Gas concentration counter | hydrocarbon gases detector | hydrocarbon gases detector | |
Power input | 13 kW (Ø3:200V) | 14 kW (Ø3:200V) | |
Air demand | 50 litre/min. (0.4 МPa) | 50 litre/min. (0.4 МPa) | |
Cooling water | 20 litre/min. (20℃) | 20 litre/min. (20℃) | |
Exhaust pipes | 6.5 м3/ min. (Ø100) | 6.5 м3/ min. (Ø100) |
The technological process of parts cleaning is shown in the diagram below:
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Equipment for water-soluble components rinsing, displacement and vacuum drying |
This equipment is ideal for parts cleaning for water-soluble oils and drying without the formation of rust and spots on the parts surface.
Widely used for cleaning:
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The technological process of parts cleaning is shown in the diagram below:
Bath 1*Water-soluble flushing
-Cleaning and degreasing of synthetic water-soluble oils of industrial mechanisms are carried out by alkaline agents.
Bath 2*Flushing in water and rinsing
-Flushing in water and rinsing with a small amount of corrosion inhibitor.
Bath 3*Water-based components displacement
-displacement agents separate aqueous components, thereby protecting blanks from corrosion.
Bath 4*Cleaning in hydrocarbon environment
-Cleaning of separated components is performed in hydrocarbon solution.
Bath 5*Steam cleaning/vacuum drying
-Parts cleaning by hydrocarbon steam and high-speed vacuum drying prevents the formation of spots on the surface of the parts.
Equipment for vacuum rinsing |
This equipment is ideal for cleaning parts with surface defects caused by air and stuck together details. Cleaning is performed in water-soluble environment.
Widely used for cleaning:
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The technological process of parts cleaning is shown in the diagram below:
Equipment for cleaning small electronic parts |
Widely used for cleaning:
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The technological process of parts cleaning is shown in the diagram below:
Equipment for cleaning of accumulator boxes, condensator and fuel induction system parts |
Widely used for cleaning:
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The technological process of parts cleaning is shown in the diagram below:
Equipment for parts cleaning by irrigation |
Widely used for cleaning:
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The technological process of parts cleaning is shown in the diagram below: