EQUIPMENT FOR THE MANUFACTURING OF NAILS
PAPER STRIP NAIL MACHINE
Paper Collated Nails for Nailer
Paper Strip Nails are used in rack type pneumatic nailing hammers and are pinned together in a single line (rail).
One worker with a pneumatic hammer and a set of rack nails can replace several people that use conventional hammers and ordinary nails. In addition, this method is the safest for the worker, since everything is automated; the risk of damage or injury is reduced to a minimum.
Paper Strip Nails will significantly reduce the cost of production and improve employee productivity. In addition, the paper tape leaves almost no waste during the installation process.
Paper Strip Nails are used for automated wooden structures fastening where high strength of parts connection is required.
Paper Strip Nails are designed for wood paneling, installation of window and door blocks, flooring fixing, packaging making, packaging, wooden structures under dynamic and vibration loads, fences, and finally for general construction works, including cladding and finishing.
Paper Strip Nails are divided into three groups: screw shank paper strip nails, ring shank paper strip nails, and smooth shank paper strip nails.
Manufacturing of Paper strip nails
Special collator machine that collects nails into paper clips is used in production of Paper Strip Nails for rack type pneumatic nailing hammers. Ring shank nails, screw shank nails or special/smooth shank nails are used as blanks for the collator machine. The collator machine has a built-in varnishing and painting system.
For a full cycle of production of Paper strip nails, the following set of equipment is needed:
- Nail Making Machine
- Thread Roller (in case manufacturing ring shank nails or screw nails)
- Nail Polishing Machine
- Anti-corrosion coating equipment (if necessary)
- Paper Strip Nail Collator Machine
RLZ Series Nail Collators for Paper Strip Nails
RLZ-200 Series Paper Strip Nail Machine for Making Paper Strip
This automatic horizontal nail collator for the production of slatted nails in a paper cage with a two-lane conveyor produces a package of 2000 nails per minute with absolutely accurate positioning of the angle of inclination, head and distance between nails.
The nail collator is equipped with a round feed rail, adjustable two-way conveyor, induction nail pre-heater, tape roll cartridge, rapid cooling device, rotary cutter, anti-corrosion coating device and automatic adjustable finished product accumulator.
Nail Collator Steel Nail Paper Collating Machine RLZ-100 Series
This paper collator with induction heater is used for packing nails into paper clips and is suitable for nails with different types of heads - D-head, round-head, offset-angled nails, as well as for nails of any length and type of knurling (smooth, ruffed, screw nails).
The nail collator is equipped with an automatic cutter, a dryer, an induction nail pre-heater, an anti-corrosion coating function, an automatic adjustable finished product accumulator, and a discharge conveyor.
Specification of RLZ-100/200 Series Paper Strip Collating Machines
| RLZ-100 | RLZ-200 | ||
|---|---|---|---|
| Collating Speed | up to 1500 Nails per Min | up to 2000 Nails per Min | |
| Nail Size | Nail Length | 45 ~ 100 mm | 32 ~ 100 mm |
| Nail Diameter | 2.51 ~ 4.11 mm | 2.51 ~ 4.11 mm | |
| Strip Spec | Angle | 25° - 35° | any angle |
| Nails per Strip | 20 - 40 Nails | 20 - 40 Nails | |
| Air Consumption | - | 500 L/Min | |
| Electrical Power Supply | 30 KVA, 3Phase 220V, 50/60Hz | 45 KVA, 3Phase 220V, 50/60Hz | |
| Space required (L × W × H) | 4840 × 1328 × 1806 mm | 8300 × 2900 × 2200 mm | |
| Weight of equipment | 2400 kg | 3500 kg | |
Paper Strip Nail Collator series RLZ-1000
High Speed Paper Strip Nail Collator is specifically designed for automatic assembly of finished nails onto a paper strip, which is used for nail pneumatic hammers. This automatic nailing machine assembles finished nails onto paper strips (cassettes). The angle of a nail in a strip can be adjusted from 0° to 34°; the distance between nails in a strip is also adjustable.
Specifications of Paper Strip Nail Collator
| Model | RLZ-1000 |
|---|---|
| Nail Length | 45 - 100 mm |
| Wire Rod Diameter | 2.87 - 3.26 mm |
| The Angle of the Nails in the Paper Clip (Cassette) | 0° - 34° |
| Performance | 1000 pcs/min |
| Total power | 10 kW |
| Electrical Power Supply | 380V 3-Phase 50 - 60Hz |
| Air Pressure | 6 kg/sm2 |
| Overall Dimensions | 6600 × 1600 × 1700 mm |
| Weight of equipment | 2000 kg |
Paper Strip Nail Manufacturing Process Flow Chart
Wire Rod
Wire-Drawing
Nails making
Nail Polishing
assembling nails in the paper clip
finished products before control
and packaging operations