COILING AND FORMING EQUIPMENT FOR SPRINGS, RINGS AND SPECIAL FASTENERS
EQUIPMENT FOR SPRING PRODUCTION
SPRING FORMING EQUIPMENT
SPRING COILING EQUIPMENT
SPRING SCROLL EQUIPMENT
SPRING WIRE BENDING EQUIPMENT
RING FORMING EQUIPMENT
SPLINT AND CLAMP FORMING EQUIPMENT
SPRING TEMPERING FURNACE
SPRING WIRE PAY-OFF EQUIPMENT
EQUIPMENT FOR SPRING PRODUCTION
3AXIS CNC SPRING FORMING MACHINE
CNC spring forming machine main features
- The Spring Forming Machine is equipped with a computer-controlled system made in Taiwan and a servomotor from Japan.
- A high-precision inspection tracer device is installed; it will stop working automatically when defective product is detected.
- The parameters (major diameter, angle, etc.) can be modified at any time according to the working status displayed on the fluorescence screen.
- The Spring Forming Equipment is suitable for producing double torsion spring, straight spring, pagoda-shaped compression spring, rectangle spring, swirl spring, special-shaped spring and etc.
Technical Parameters
| Model | RG-625-CNC | RG-635-CNC | RG-650-CNC |
|---|---|---|---|
| Wire diameter (mm) | Ø0.3 ~ Ø2.5 | Ø1.5 ~ Ø3.5 | Ø2 ~ Ø5 |
| Max outside diameter (mm) | Ø50 | Ø60 | Ø100 |
| Instrution value of wire feed (mm) | ±0.01 ~ ±9999.99 | ±0.01 ~ ±9999.99 | ±0.01 ~ ±9999.99 |
| Instrution value of cam | ±0.1° ~ ±359.9° | ±0.1° ~ ±359.9° | ±0.1° ~ ±359.9° |
| Savable system | 99 Groups | 99 Groups | 99 Groups |
| Motor power (kw) | axis X-Y 2.7 kw axis Z 1 kw |
axis X-Y 5.5 kw axis Z 1 kw |
axis X-Y 11 kw axis Z 1 kw |
| Machine weight (kg) | 800 | 1500 | 3500 |
| Voltage | Three Phase AC380V 50HZ | Three Phase AC380V 50HZ | Three Phase AC380V 50HZ |
| Machine dimension (LxWxH) | 1630 x 880 x 1980 mm | 1850x1060 x 2150 mm | 2000 x 1080 x 2250 mm |
Equipment operation video
12AXIS CNC SPRING CAMLESS MACHINE
Main Features of CNC Spring Camless Machine
- This machine has a Camless design; it forms springs with high speed, accuracy and good stability.
- Camless Spring Forming Machine is equipped with a computer control system from Taiwan and a servomotor imported from Japan.
- Wire feed comes with a rotary wire function, so it is easy to adjust.
- Computer interface is available in Chinese and English, which makes the operation easy.
- It is suitable for producing double torsional spring, straight spring, pagoda-shaped compression spring, rectangle spring, swirl spring and other different spring and special - shape spring etc.
Technical Specifications of CNC Spring Camless Machine
| Model | RG-1225-CNC | RG-1240-CNC | RG-1260-CNC | RG-1280-CNC |
|---|---|---|---|---|
| Wire Diameter (carbon steel wire) | Ø0.3 - Ø2.5 mm | Ø1.5 - Ø4 mm | Ø2 - Ø6 mm | Ø3 - Ø8 mm |
| Total Power | 14.8 kw | 26.2 kw | 54.5 kw | 71.4 kw |
| Number of Axes | 12 | |||
| Number of Wire Feed Axes | 2 Pairs | 3 Pairs | 4 Pairs | |
| Wire Feed Servo Motor | 2.7 kw | 5.5 kw | 11 kw | 15 kw |
| Rotary Wire Servo Motor | 3.8 kw | 2.7 kw | 4.5 kw | 15 kw |
| Blade of Slider Servo Motor | 1×8 kw | 2×8 kw | 4.5×8 kw | 4.5×8 kw |
| Rotary Mandrel Servo Motor | 1 kw | 1.5 kw | 2.7 kw | |
| Curved Shaft Servo Motor | 0.4 kw | 1 kw | 1.5 kw | 2.7 kw |
| Machine dimension (LxWxH) | 1700 × 1600 × 1685 mm | 2100 × 1900 × 2000 mm | 2700 × 2000 × 2250 mm | 3500 × 2400 × 2500 mm |
| Machine Weight | 1500 kg | 4000 kg | 7000 kg | 8000 kg |
| Voltage | Three Phase AC380V 50HZ | |||
SPRING COILING EQUIPMENT
CNC-machining technique is equipped with a number 3, 4, 6, which allows easily produce compression springs, coil springs in two or three successive steps. Changing the parameters of the equipment, such as changing the diameter of manufactured products can be carried out using the control panel interface. The length and speed of the wire feed is controlled and regulated by a computer program. The equipment stops automatically when the failure or absence of wire.
SPECIFICATIONS
| Model | RG-208-CNC | RG-212-CNC | RG-230-CNC | RG-238-CNC | RG-265-CNC | RG-280-CNC |
|---|---|---|---|---|---|---|
| Wire diameter | 0.13-0.8 mm | 0.3-1.2 mm | 0.8-3.0 mm | 1.6-3.8 mm | 2.6-6.5 mm | 3.0-8.0 mm |
| Max. Wire feed speed | 90 m / min. | 90 m / min. | 110 m / min. | 110 m / min. | 70 m / min. | 70 m / min. |
| Max. Wire length | no restrictions | no restrictions | no restrictions | no restrictions | no restrictions | no restrictions |
| Max. Spring outer diameter (min. ext. diameter spring wire diameter must exceed three times) | 20 mm | 20 mm | 50 mm | 60 mm | 100 mm | 100 mm |
| Performance | 600 pcs / min. | 500 pcs / min. | 145 pcs / min. | 120 pcs / min. | 60 pcs / min. | 60 pcs / min. |
| Winding direction | right / left | right / left | right / left | right / left | right / left | right / left |
| Power | 1.75 kW | 2.75 kW | 6.5 kW | 8.4 kW | 16.5 kW | 22.5 kW |
| Hydraulic Press | - | - | - | - | - | 3 hp |
| Engine power for the coolant | - | - | - | - | - | 1/4 hp |
| Model unwinding device for wire | RG-70E | RG-70E | RG-600E | RG-1000E | RG-1500E | RG-1500E |
| Dimensions of equipment | 72х101х138 cm | 72х108х138 cm | 140х136х170 cm | 203х130х200 cm | 164х228х212 cm | 164х228х212 cm |
| Weight of equipment | 340 kg | 395 kg | 1350 kg | 1660 kg | 3600 kg | 3580 kg |
| Dimensions of equipment in packaging | 85х146х156 cm | 85х140х156 cm | 155х150х91 cm | 218х145х224 cm | 245х182х242 cm | 245х182х242 cm |
| Weight of Equipment in Packaging | 550 kg | 605 kg | 1600 kg | 2010 kg | 4080 kg | 4060 kg |
CNC-MACHINING TECHNIQUE FOR COMPRESSION AND COIL SPRINGS PRODUCTION
Hardware Specifications
| Model | RG-2120-CNC | RG-412-CNC | RG-430-CNC | RG-438-CNC | RG-465-CNC | RG-480-CNC | RG-4120-CNC |
|---|---|---|---|---|---|---|---|
| Wire diameter | 5.0-12.0 mm | 0.3-1.2 mm | 0.8-3.0 mm | 1.6-3.8 mm | 2.6-6.5 mm | 3.0-8.0 mm | 5-12 mm |
| Max. Wire feed speed | 60 m / min. | 90 m / min. | 110 m / min. | 110 m / min. | 70 m / min. | 70 m / min. | 60 m / min. |
| Max. Wire length | no restrictions | no restrictions | no restrictions | no restrictions | no restrictions | no restrictions | no restrictions |
| Max. Spring outer diameter (min. ext. diameter spring wire diameter must exceed three times) | 150 mm | 20 mm | 50 mm | 60 mm | 100 mm | 100 mm | 150 mm |
| Performance | 35 pcs / min. | 500 pcs / min. | 120 pcs / min. | 120 pcs / min. | 50 pcs / min. | 50 pcs / min. | 40 pcs / min. |
| Winding direction | right / left | right / left | right / left | right / left | right / left | right / left | right / left |
| Power | 37 kW | 3.9 kW | 8.25 kW | 10.7 kW | 19.7 kW | 26.9 kW | 45.5 kW |
| Hydraulic Press | 5 hp | - | - | - | - | 3 hp | 5 hp |
| Engine power for the coolant | 1/4 hp | - | - | - | - | 1/4 hp | 1.4 hp |
| Model unwinding device for wire | RG-1500E | RG-70E | RG-70E | RG-1000E | RG-1500E | RG-1500E | RG-1500E |
| Dimensions of equipment | 343х215х245 cm | 72х108х138 cm | 140х136х170 cm | 203х130х200 cm | 164х228х212 cm | 164х228х212 cm | 343х215х245 cm |
| Weight of equipment | 12400 kg | 425 kg | 1480 kg | 1700 kg | 3655 kg | 3670 kg | 12800 kg |
| Dimensions of equipment in packaging | 376х233х273 cm | 85х140х156 cm | 155х150х91 cm | 218х145х224 cm | 245х182х242 cm | 245х182х242 cm | 376х233х273 cm |
| Weight of Equipment in Packaging | 13400 kg | 635 kg | 1710 kg | 2050 kg | 4135 kg | 4150 kg | 13800 kg |
EQUIPMENT FOR COMPRESSION AND COIL SPRINGS PRODUCTION
The equipment is suitable for the production of various types of springs: for machinery, equipment, toys, appliances, furniture, stationery, pens, umbrellas, motorcycles, bicycles, tools and so on.
Source material: spring wire, wire for fortepiano, stainless steel wire, steel wire, galvanized wire, copper wire, etc.
SPECIFICATIONS
| Model | RG-08 | RG-15 | RG-45 |
|---|---|---|---|
| Wire diameter | 0.13-0.8 mm | 0.3-1.6 mm | 2.0-4.5 mm |
| Wire length | Ø0.13-0.5 mm= 1080 mm Ø0.6-0.8 mm= 500 mm |
Ø1.1-1.6 mm= 860 mm Ø0.7-1.0 mm= 1515 mm Ø0.3-0.6 mm= 2600 mm |
Ø4.5-Ø470 mm Ø4.0-Ø950 mm Ø3.0-Ø1680 mm Ø2.3-Ø3200 mm |
| Max. Spring outer diameter (min. ext. diameter spring wire diameter must exceed three times) | 20 mm | 30 mm (30 mm (for the wire Ø1.1-1.6 mm inner diameter of the spring should six times exceed the wire diameter) | 55 mm |
| Performance | 45-230 pcs / min. | 60 Hz: 28,52,82,118, 4 steps 50 Hz: 23,43,68,98, 4 steps |
60 Hz: 4,6,10,14,19,30,48,69 50 Hz: 3,5,8,12,16,25,40,58 |
| Winding direction | clockwise/counter-clockwise | clockwise/counter-clockwise | clockwise/counter-clockwise |
| Basic engine | 1 hp | 1 hp | 5 hp, 1/4 hp, 3 phase |
| Model unwinding device for wire | RG-70E | RG-6 | RG-6 |
| Dimensions of equipment | 70х70х167 cm | 77х92х135 cm | 150х142х172 cm |
| Weight of equipment | 355 kg | 570 kg | 2000 kg |
| Dimensions of equipment in packaging | 86х165х191 cm | 161х92х162 cm | 164х155х206 cm |
| Weight of Equipment in Packaging | 480 kg | 680 kg | 2300 kg |
EQUIPMENT COMPRESSION SPRINGS PRODUCTION
SPECIFICATIONS
| Model | RG-1350-G | RG-2870-G |
|---|---|---|
| Wire diameter | Ø1.0-Ø3.0 | Ø2-Ø8 mm |
| Spring length | 10-150 mm | 18-300 mm |
| Spring outer diameter | Ø6-Ø50 mm | Ø10-Ø70 mm |
| Engine power | 5 hp х2, 1 hp х1 | 5 hp х4, 1 hp х1 |
| The size of the grinding mechanism | 400 mm х2 pcs. | 400 mm х4 pcs. |
| Dimensions of equipment | 150х102х210 cm | 180х142х230 cm |
| Dimensions of equipment in packaging | 168х117х220 cm | 198х157х226 cm |
| Weight of equipment | 2000 kg | 3150 kg |
| Weight of Equipment in Packaging | 2300 kg | 3550 kg |
EQUIPMENT FOR ROTATIONAL AND TORSIONAL SPRINGS PRODUCTION
Equipment for rotational and torsional springs production is able to manufacture:
- Springs of small dimensions and low clamping force for name cards clips, hairpins, clips for clothing, electronics.
- Springs with increased clamping force for hair pins, clothing, office supplies, furniture, tools, scissors and so on. Springs manufactured on this equipment have long hooks at both ends for engaging and fixing. Hooks are formed by bending tool manually. Number of turns of the spring can reach 25.
- Springs of larger diameter wire: Ø1.6-Ø2.5 mm (40 turns of wire) or Ø2.6-Ø4.0 mm (25 turns of wire).
SPECIFICATIONS
| Model | RG-11K | RG-18K | RG-41K |
|---|---|---|---|
| Wire diameter | 0.3-1.2 mm | 1.2-2.2 mm | 2.3-4.5 mm |
| Spring outer diameter | 42 mm | 65 mm | 120 mm |
| The number of coils | Ø0.3-Ø0.7=0.5-28 pcs. Ø0.8-Ø1.2=0.5-13 pcs. |
Ø1.2-Ø1.6=28 pcs. Ø1.7-Ø2.2=13 pcs. |
Ø2.3-Ø3.0=28 pcs. Ø3.1-Ø3.8=18 pcs. Ø3.9-Ø4.5=8 pcs. |
| Shoulder length | 40 mm*50 mm | 50 mm*70 mm | 70 mm*100 mm |
| Winding direction | clockwise/counter-clockwise | clockwise/counter-clockwise | clockwise/counter-clockwise |
| Performance | 60 Hz: 30,54,84,120 50 Hz: 24,44,69,99 |
60 Hz: 19,32,50,79 50 Hz: 15,26,41,65 |
60 Hz: 2,4,6,9,10,16,26,36 50 Hz: 1,6,3.3,5,7.5,8.3,13,22,30 |
| Basic engine | 1/2 hp | 1 hp | 3 hp |
| Dimensions of equipment | 98х63х103 cm | 115х86х113 cm | 166х143х155 cm |
| Dimensions of equipment in packaging | 120х86х145 cm | 122х92х153 cm | 205х165х194 cm |
| Weight of equipment | 240 kg | 350 kg | 920 kg |
| Weight of Equipment in Packaging | 400 kg | 500 kg | 1250 kg |
EQUIPMENT FOR DOOR SPRINGS PRODUCTION
SPECIFICATIONS
| Model | RG-58-RDS | |
|---|---|---|
| Wire diameter | Ø5-Ø8 mm | |
| Spring length | 100-800 mm | |
| Spring outer diameter | 60-120 mm | |
| Winding direction | clockwise/counter-clockwise | |
| Engine | machine | 5 hp х 2 |
| Hydraulic Press | 5 hp х 2 | |
| Dimensions of equipment | machine | 135х95х195 cm |
| Hydraulic Press | 130х27х130 cm | |
| secondary treatment table | 170х65х82 cm | |
| Dimensions of equipment in packaging | machine | 151х125х220 cm |
| Hydraulic Press | 102х122х99 cm | |
| secondary treatment table | 185х80х120 cm | |
| Weight of equipment | machine | 1710 kg |
| Hydraulic Press | 220 kg | |
| secondary treatment table | 170 kg | |
| Weight of Equipment in Packaging | machine | 2010 kg |
| Hydraulic Press | 350 kg | |
| secondary treatment table | 610 kg | |
EQUIPMENT FOR OIL AND SLIPPER SEALS SPRINGS PRODUCTION
SPECIFICATIONS
| Model | RG-206-CNC |
|---|---|
| Wire diameter | Ø0.2-Ø0.6 mm |
| Spring length | 20-280 mm |
| Performance | 40 pcs/ min. |
| Power | 1.75 kW |
| Wire unwinder model | RG-70E |
| Dimensions of equipment | 72х95х138 cm |
| Dimensions of equipment in packaging | 134х77х170 cm |
| Weight of equipment | 280 kg |
| Weight of Equipment in Packaging | 560 kg |