tel. +886-2-278-45675 (1-30)  fax.+886-2-278-45676  e-mail:     info@rgt.tw

CONTINUOUS FURNACE FOR CARBURIZING, HARDENING AND TEMPERING


To see the specification of your hardware, click on the appropriate section.




Furnace line for heat treatment of conveyer type


Application & Features of Front Degreasing & Washing Tank

The products go through the washing & degreasing process before being loaded to the de-phosphating equipment. Two types of front washing and degreasing equipment are available: soaking type and flat type.

The tank has a heater to supply the preheating zone with hot water in the carburizing furnace, in order to save electricity. Front Degreasing and Washing Tank is also equipped with oil and water separator and a powerful air blower. Quenching oil sticks to the material, which lets the quenching oil go back to the oil tank for future reuse.

Washing Tank


RG804-1 the first electric heated immersion washing device
Degreasing Area                             60…80°C
Phosphate removal Area                       60…80°C
Washing zone                                                     60…80°C
Hot air drying zone               80…100°C
For one bath mentioned above, 1 pump and 6 heaters with a total capacity of 78 kW are applied. The heaters are used as spare power sources and only at the beginning of the furnace application (see. Note below);
Note:
The heat source of the sink is the heat arised from hardening furnace gas burners and its heating system (heating temperature of the water is up to 80 ° C). Design and construction of piping performs by the Buyer according to the scheme provided by the Seller. You also need additional heat exchanger. Heaters in the sink are usually switched off and work only when you start the oven.The washing machine 6 heaters are also installed, 13 kW each



Irrigation system for degreasing, washing phosphate removal zones (one system)

Pumps for irrigation                                                       1 pcs
Oil separator operates on the principle of densities separation1 pcs
Electric heating (13 kW)                                                       6 pcs
The volume of washing tank                                  about 2,7 m3
Engine power                                                  0,75 kW
The volume of quick-btn-conts for degreasing                                  about  3 m3
The volume of quick-btn-conts for phosphate removal                                  about  3 m3
The volume of quick-btn-conts for washing                                   about  3 m3



Industrial Design of Soaking-type Washing and Degreasing Equipment

Soaking-type Washing and Degreasing Equipment


Soaking-type Washing and Degreasing Equipment


Soaking-type Washing and Degreasing Equipment


Technical Specifications of Front Degreasing & Washing Tank (Soaking type)

ModelConveyor Width, mmSupplemental Power, kWDegreasing Tank capacity, lDegreasing Pump capacity, hpOutside Dimension, mm
WidthHeightLength
RG-804A-A5002618102180023453800
RG -804A-15002618102180023453800
RG -804A-25002618102180023453800
RG -804A-36002621802190023453800
RG -804A-48002629002210023453800
RG -804A-58002629002210023453800
RG -804A-68002629003210023453800
RG-804A-6S8002629003210023453800
RG-804A-710003936203230023453800
RG-804A-7S10003936203230023453800
RG-804A-810003936205250023453800


Technical Specifications of Front Degreasing & Washing Tank (Flat type)

ModelConveyor Width, mmSupplemental Power, kWDegreasing Tank capacity, lDegreasing Pump capacity, hpOutside Dimension, mm
WidthHeightLength
RG -804B-A500267502156022403100
RG-804B-1500267502156022403100
RG-804B-2500267502156022403100
RG-804B-3600269002166022403100
RG -804B-48002612002186022403100
RG -804B-58002612002186022403100
RG -804B-68002612003186022403100
RG -804B-6S8002612003186022403100
RG -804B-710003915003206022403100
RG -804B-7S10003915003206022403100
RG -804B-810003915005226022403100


Components of Front Degreasing & Washing Tank (Soaking type) RG-804

  1. Washing tank:
    • Material: SS41
    • Soaking height: 255~300 mm
    • Tank capacity: approx. 2,300 liters
    • Tank sizes: W1,320 mm × H800 mm × L2,850 mm
  2. Washing pump: 3HP (2.2KW) with Y type filter (by-pass design) × 1 unit
  3. Washing conveyor:
    • Driving system: 1 HP (0.75KW) motor with gear box (1/450) × 1 unit
    • Belt type: Mesh type
    • Belt material: Stainless SUS204
    • Wires diameter of belt: 1.6mm × 1.6mm
    • Belt width: W.800mm × H.30mm
    • Belt length: Total 7.8 meters
  4. Conveyor frame: SS41 steel by strong construction
  5. Belt chain:
    • Type: 05075L
    • Materials: Chain plate - stainless SUS304; roller + bush + pin - SCM415, heat-treated
  6. Heating system:
    • Heater type: piping type heater
    • Power: 52 KW (13kw/pc × 4 pcs)
    • Temperature control : thermostat on-off control
  7. Skimmer: belt type (0.2kw) × 1 set
  8. Carrying bar: aluminum in L shape × 1 unit
  9. Injection pipes (design is patented): 1 unit
  10. Floor control system proximity switch type × 1 unit
  11. Pressure meter × 1 set
  12. Drying blower × 1 set
    • Air type
    • 3.7 kW (5HP)



CONTACT US:
© 2007 - 2024 Rost Group & Technology Co., Ltd. All rights reserved. 
(coordinator and exclusive representative)