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CONTINUOUS FURNACE FOR CARBURIZING, HARDENING AND TEMPERING


To see the specification of your hardware, click on the appropriate section.




Furnace line for heat treatment of conveyer type


APPLICATION AND FEATURES OF SECOND WASHING DEVICE FOR DEGREASING AND RINSING RG807

The rear washing device (secondary washing device) is used to rinse and degrease products after the quenching tank before loading into the tempering furnace. Two types of front washing devices are available - immersion and flat type.

Tank has attached with heater to supply hot water with preheating zone in carburizing furnace to save electricity. It has equipped with oil and water separator and strong air blower. Quenching oil will attach on the material that will let quenching oil back to the oil tank for reused.

second electric heated immersion washing device


Technical specification of the Second electric heated immersion washing device:
Washing zone 60…80°C
Hot air drying zone                     80…100°C
For 1 bath indicated above one pump and six heaters are applied of 52 kW total power.
Pumps for irrigation 1 pcs
Oil separator operates on the principle of densities separation 1 pcs
Electric heating (13 kW) 4 pcs
The volume of the washing tank about 2 m3
Engine power 0,75 kW



Outlook of the Rear Immersion Degreasing & Washing Machine

Electrically Heated Immersion Washing Machine


Electrically Heated Immersion Washing Machine


Technical Specification of the Electrically Heated Immersion Degreasing & Washing Tank

Model Conveyor width, mm Supporting power, kW Tank capacity, l Pumps for circulation and degreasing, HP External dimensions of the tank, mm
Width Height Length
RG-807A-A 600 26 2180 2 1900 2345 3800
RG-807A-1 600 26 2180 2 1900 2345 3800
RG-807A-2 700 26 2540 2 2000 2345 3800
RG-807A-3 800 26 2900 2 2100 2345 3800
RG-807A-4 1000 26 3620 2 2300 2345 3800
RG-807A-5 1000 26 3620 2 2300 2345 3800
RG-807A-6 1000 26 3620 3 2300 2345 3800
RG-807A-6S 1000 26 3620 3 2300 2345 3800
RG-807A-7 1200 39 4350 5 2500 2345 3800
RG-807A-7S 1200 39 4350 5 2500 2345 3800
RG-807A-8 1400 39 5070 5 2500 2345 3800


Technical Specification of the Second Flat Type Degreasing & Washing Tank

Model Conveyor width, mm Supporting power, kW Tank capacity, l Pumps for circulation and degreasing, HP External dimensions of the tank, mm
Width Height Length
RG-807B-A 600 26 900 2 1660 2215 3100
RG-807B-1 600 26 900 2 1660 2215 3100
RG-807B-2 700 26 1050 2 1760 2215 3100
RG-807B-3 800 26 1200 2 1860 2215 3100
RG-807B-4 1000 26 1500 2 2060 2215 3100
RG-807B-5 1000 26 1500 2 2060 2215 3100
RG-807B-6 1000 26 1500 3 2060 2215 3100
RG-807B-6S 1000 26 1500 3 2060 2215 3100
RG-807B-7 1200 39 1800 5 2260 2215 3100
RG-807B-7S 1200 39 1800 5 2260 2215 3100
RG-807B-8 1400 39 2100 5 2460 2215 3100


Typical equipment set of the Rear Immersion Degreasing & Washing Tank

Position Name Note
1 Washing bath:
  • Material: SS41
  • Immersion depth: 255 ~ 300 mm
  • Bath capacity: approximately 2,800 l
  • Dimensions of the bath: (W) 1530 mm × (H) 800 mm × (D) 2850 mm
 
2 Washing Pump power 3 h.p. (2.2 kW) with Y-filter (bypass) 1 unit
3Washing conveyor:
  • Drive system: 1 h.p. engine (0.75 kW) with a gearbox (1/450) x 1 block
  • Type of conveyor belt: wire braided
  • Conveyor belt material: SUS204 stainless steel
  • Wire diameter: 1.6 mm × 1.6 mm
  • Dimensions: (W) 1000 mm × (H) 30 mm
  • Total conveyor tape length: 7.8 m
 
4 Conveyor frame: SS41 steel, reinforced construction  
5Conveyor Chain:
  • Chain Type: 05075L
  • Materials: SUS304 stainless steel chain plates, rollers + sleeves + SUS420 stainless steel pins
 
6Heating system:
  • Heater type: electric pipe type
  • Heater power: 52 kW (13 kW / pcs × 4 pcs)
  • Temperature control: thermostat on / off.
 
7Oil collector: band type power 0.2 kW 1 set
8 Support beam: L-shaped aluminum  
9Drying blower:
  • Air type
  • Power 3.7 kW (5 hp)
1 set
10 Injection tubes (patented design) 1 unit
11 Floor control system: proximity switch 1 unit
12 Manometer 1 set



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