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CONTINUOUS FURNACE FOR CARBURIZING, HARDENING AND TEMPERING


To see the specification of your hardware, click on the appropriate section.




Furnace line for heat treatment of conveyer type


APPLICATION AND FEATURES OF SECOND WASHING DEVICE FOR DEGREASING AND RINSING RG807

The rear washing device (secondary washing device) is used to rinse and degrease products after the quenching tank before loading into the tempering furnace. Two types of front washing devices are available - immersion and flat type.

Tank has attached with heater to supply hot water with preheating zone in carburizing furnace to save electricity. It has equipped with oil and water separator and strong air blower. Quenching oil will attach on the material that will let quenching oil back to the oil tank for reused.

second electric heated immersion washing device


Technical specification of the Second electric heated immersion washing device:
Washing zone60…80°C
Hot air drying zone                    80…100°C
For 1 bath indicated above one pump and six heaters are applied of 52 kW total power.
Pumps for irrigation1 pcs
Oil separator operates on the principle of densities separation1 pcs
Electric heating (13 kW)4 pcs
The volume of the washing tankabout 2 m3
Engine power0,75 kW



Outlook of the Rear Immersion Degreasing & Washing Machine

Electrically Heated Immersion Washing Machine


Electrically Heated Immersion Washing Machine


Technical Specification of the Electrically Heated Immersion Degreasing & Washing Tank

ModelConveyor width, mmSupporting power, kWTank capacity, lPumps for circulation and degreasing, HPExternal dimensions of the tank, mm
WidthHeightLength
RG-807A-A6002621802190023453800
RG-807A-16002621802190023453800
RG-807A-27002625402200023453800
RG-807A-38002629002210023453800
RG-807A-410002636202230023453800
RG-807A-510002636202230023453800
RG-807A-610002636203230023453800
RG-807A-6S10002636203230023453800
RG-807A-712003943505250023453800
RG-807A-7S12003943505250023453800
RG-807A-814003950705250023453800


Technical Specification of the Second Flat Type Degreasing & Washing Tank

ModelConveyor width, mmSupporting power, kWTank capacity, lPumps for circulation and degreasing, HPExternal dimensions of the tank, mm
WidthHeightLength
RG-807B-A600269002166022153100
RG-807B-1600269002166022153100
RG-807B-27002610502176022153100
RG-807B-38002612002186022153100
RG-807B-410002615002206022153100
RG-807B-510002615002206022153100
RG-807B-610002615003206022153100
RG-807B-6S10002615003206022153100
RG-807B-712003918005226022153100
RG-807B-7S12003918005226022153100
RG-807B-814003921005246022153100


Typical equipment set of the Rear Immersion Degreasing & Washing Tank

PositionNameNote
1Washing bath:
  • Material: SS41
  • Immersion depth: 255 ~ 300 mm
  • Bath capacity: approximately 2,800 l
  • Dimensions of the bath: (W) 1530 mm × (H) 800 mm × (D) 2850 mm
 
2Washing Pump power 3 h.p. (2.2 kW) with Y-filter (bypass)1 unit
3Washing conveyor:
  • Drive system: 1 h.p. engine (0.75 kW) with a gearbox (1/450) x 1 block
  • Type of conveyor belt: wire braided
  • Conveyor belt material: SUS204 stainless steel
  • Wire diameter: 1.6 mm × 1.6 mm
  • Dimensions: (W) 1000 mm × (H) 30 mm
  • Total conveyor tape length: 7.8 m
 
4Conveyor frame: SS41 steel, reinforced construction 
5Conveyor Chain:
  • Chain Type: 05075L
  • Materials: SUS304 stainless steel chain plates, rollers + sleeves + SUS420 stainless steel pins
 
6Heating system:
  • Heater type: electric pipe type
  • Heater power: 52 kW (13 kW / pcs × 4 pcs)
  • Temperature control: thermostat on / off.
 
7Oil collector: band type power 0.2 kW1 set
8Support beam: L-shaped aluminum 
9Drying blower:
  • Air type
  • Power 3.7 kW (5 hp)
1 set
10Injection tubes (patented design)1 unit
11Floor control system: proximity switch1 unit
12Manometer1 set



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