CONTINUOUS FURNACE FOR CARBURIZING, HARDENING AND TEMPERING
GENERAL INFORMATION ABOUT HEAT TREATMENT
CONTINUOUS FURNACE FOR FASTENERS
PIT TYPE FURNACE FOR WIRE ANNEALING
BELL TYPE FURNACE FOR WIRE ANNEALING
CHAMBER FURNACES FOR WIRE ANNEALING
VACUUM FURNACE
CRUCIBLE FURNACE
GENERATORS FOR HEAT TREATMENT SYSTEM
To see the specification of your hardware, click on the appropriate section.
REAR WASHING TANK
APPLICATION AND FEATURES OF SECOND WASHING DEVICE FOR DEGREASING AND RINSING RG807
The rear washing device (secondary washing device) is used to rinse and degrease products after the quenching tank before loading into the tempering furnace. Two types of front washing devices are available - immersion and flat type.
Tank has attached with heater to supply hot water with preheating zone in carburizing furnace to save electricity. It has equipped with oil and water separator and strong air blower. Quenching oil will attach on the material that will let quenching oil back to the oil tank for reused.
| Washing zone | 60…80°C |
| Hot air drying zone | 80…100°C |
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For 1 bath indicated above one pump and six heaters are applied of 52 kW total power. |
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| Pumps for irrigation | 1 pcs |
| Oil separator operates on the principle of densities separation | 1 pcs |
| Electric heating (13 kW) | 4 pcs |
| The volume of the washing tank | about 2 m3 |
| Engine power | 0,75 kW |
Outlook of the Rear Immersion Degreasing & Washing Machine
Technical Specification of the Electrically Heated Immersion Degreasing & Washing Tank
| Model | Conveyor width, mm | Supporting power, kW | Tank capacity, l | Pumps for circulation and degreasing, HP | External dimensions of the tank, mm | ||
|---|---|---|---|---|---|---|---|
| Width | Height | Length | |||||
| RG-807A-A | 600 | 26 | 2180 | 2 | 1900 | 2345 | 3800 |
| RG-807A-1 | 600 | 26 | 2180 | 2 | 1900 | 2345 | 3800 |
| RG-807A-2 | 700 | 26 | 2540 | 2 | 2000 | 2345 | 3800 |
| RG-807A-3 | 800 | 26 | 2900 | 2 | 2100 | 2345 | 3800 |
| RG-807A-4 | 1000 | 26 | 3620 | 2 | 2300 | 2345 | 3800 |
| RG-807A-5 | 1000 | 26 | 3620 | 2 | 2300 | 2345 | 3800 |
| RG-807A-6 | 1000 | 26 | 3620 | 3 | 2300 | 2345 | 3800 |
| RG-807A-6S | 1000 | 26 | 3620 | 3 | 2300 | 2345 | 3800 |
| RG-807A-7 | 1200 | 39 | 4350 | 5 | 2500 | 2345 | 3800 |
| RG-807A-7S | 1200 | 39 | 4350 | 5 | 2500 | 2345 | 3800 |
| RG-807A-8 | 1400 | 39 | 5070 | 5 | 2500 | 2345 | 3800 |
Technical Specification of the Second Flat Type Degreasing & Washing Tank
| Model | Conveyor width, mm | Supporting power, kW | Tank capacity, l | Pumps for circulation and degreasing, HP | External dimensions of the tank, mm | ||
|---|---|---|---|---|---|---|---|
| Width | Height | Length | |||||
| RG-807B-A | 600 | 26 | 900 | 2 | 1660 | 2215 | 3100 |
| RG-807B-1 | 600 | 26 | 900 | 2 | 1660 | 2215 | 3100 |
| RG-807B-2 | 700 | 26 | 1050 | 2 | 1760 | 2215 | 3100 |
| RG-807B-3 | 800 | 26 | 1200 | 2 | 1860 | 2215 | 3100 |
| RG-807B-4 | 1000 | 26 | 1500 | 2 | 2060 | 2215 | 3100 |
| RG-807B-5 | 1000 | 26 | 1500 | 2 | 2060 | 2215 | 3100 |
| RG-807B-6 | 1000 | 26 | 1500 | 3 | 2060 | 2215 | 3100 |
| RG-807B-6S | 1000 | 26 | 1500 | 3 | 2060 | 2215 | 3100 |
| RG-807B-7 | 1200 | 39 | 1800 | 5 | 2260 | 2215 | 3100 |
| RG-807B-7S | 1200 | 39 | 1800 | 5 | 2260 | 2215 | 3100 |
| RG-807B-8 | 1400 | 39 | 2100 | 5 | 2460 | 2215 | 3100 |
Typical equipment set of the Rear Immersion Degreasing & Washing Tank
| Position | Name | Note |
|---|---|---|
| 1 | Washing bath:
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| 2 | Washing Pump power 3 h.p. (2.2 kW) with Y-filter (bypass) | 1 unit |
| 3 | Washing conveyor:
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| 4 | Conveyor frame: SS41 steel, reinforced construction | |
| 5 | Conveyor Chain:
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| 6 | Heating system:
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| 7 | Oil collector: band type power 0.2 kW | 1 set |
| 8 | Support beam: L-shaped aluminum | |
| 9 | Drying blower:
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1 set |
| 10 | Injection tubes (patented design) | 1 unit |
| 11 | Floor control system: proximity switch | 1 unit |
| 12 | Manometer | 1 set |