WIRE ROD PHOSPHATING EQUIPMENT
Wire rod non-pickling (acid-free) in-line phosphating line
We offer an energy-saving and environmentally friendly production line for continuous ("in-line") phosphating of steel wire rod. Designed as a single compact module, this equipment ensures the application of a high-quality lubricant carrier coating without using hazardous pickling acids.
Key Advantages and Design Features of the Phosphating Line
- Acid-free eco-friendly technology: the phosphating process eliminates the acid pickling stage. All process cycles take place in a fully enclosed, isolated housing, which prevents the release of fumes and dust, ensuring safety in the work area.
- Automatic waste collection: residual coating dust and sludge generated during processing are automatically collected into special filter bags for subsequent disposal.
- Stable tank thermal management: the unit is equipped with two circulation tanks that ensure continuous agitation and rapid heating of the phosphating solution. The temperature is maintained at 55 °C.
- Intelligent digital control: process parameters are displayed on a digital screen and automatically adjusted according to standard process curves, ensuring chemical reaction stability and ease of monitoring.
- High productivity: the line is designed for processing high-, medium-, and low-carbon steel wire rod with a diameter of 5.5–6.5 mm. The maximum output in continuous operation is 15–18 tons per day.
Technical Parameters of the Production Line
- Application: in-line phosphating of high-, medium-, and low-carbon steel wire rod.
- Wire rod diameter: 5.5–6.5 mm.
- Daily productivity: 15–18 tons (under continuous production).
- High productivity per unit area: thanks to the optimized layout, the equipment ensures maximum finished product output from every square meter of the occupied workshop floor space.
- Minimal maintenance costs: the reliable and simple design of the line components significantly reduces maintenance and repair expenses.
- Industrial waste minimization: the use of acid-free technology eliminates the generation of hazardous solid waste and prevents the occurrence of spent acid wastewater requiring expensive disposal.
- High technological compatibility and productivity: this line easily adapts to various types of wire drawing equipment. It operates effectively in tandem with inverted vertical heavy-duty drawing units, high-speed straight-line wire drawing machines, as well as heavy-duty wet-type drawing machines. The high speed of the process allows a single acid-free phosphating line to simultaneously supply raw material to two or more heavy-duty wire drawing machines.
- Internal logistics optimization: continuous operation of the acid-free phosphating line in tandem with heavy-duty wet-type wire drawing machines completely eliminates the intermediate stages of wire rod coil transportation and storage between operations, optimizing the factory's internal logistics.
non-pickling phosphating process
non-pickling phosphating and drawing process
non-pickling phosphating and drawing process
in operation